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Waste heat recovery

What is waste heat recovery?

In gas turbines or industrial energy generation systems, exhaust gases are produced with temperatures of several hundred degrees Celsius. In many facilities, this thermal energy is released unused into the atmosphere. By redirecting this waste heat, it becomes possible to recover energy and convert it into usable process heat. As a result, waste heat recovery can make production not only more efficient but also more sustainable. 

 

AURA develops and supplies customized Waste Heat Recovery Units (WHRU) for the utilization of turbine exhaust gases, enabling maximum energy efficiency and significantly reductions in operating costs. 

Efficient Waste Heat Recovery by AURA

System Properties:

The AURA waste heat recovery system for turbines can make the heat contained in turbine exhaust gases usable in a temperature range of up to 430 °C for other processes. Flue gases with lower temperatures can also be utilized by installing an additional afterburner. The system can generate an output of up to 15.000 kW. 

Exemplary system: 12000 kW

Operating principle of waste heat recovery from turbines

Gas turbines generate energy, at the same time, exhaust gases are produced with temperatures typically between 400-600°C or higher. AURA´s WHRU utilizes this energy: 

  1. The hot turbine exhaust gas is directed into a specially designed waste heat recovery system (WHRU)
  2. Within this system, heat is transferred to a secondary medium (e.g: thermal oil, steam or water)
  3. The heated medium is supplied to the industrial process
  4. The exhaust gas temperature is reduced in a controlled manner

 

The system is precisely designed by AURA based on: 

  • Exhaust gas temperature
  • Volume flow rate
  • Pressure conditions
  • Process requirements

Your advantages at a glance

  • Significant reduction in operating costs
  • Reduced fuel consumption
  • High overall energy efficiency
  • Reduction of CO2 emissions
  • Integration into existing systems
  • Capacity ranges in the double-digit MW range
  • Robust design for continuous operation

Typical applications

  • Crude oil processing
  • Offshore platforms
  • Power generation systems
  • Refineries
  • Chemical production 
  • Industrial power systems

In continuous turbine operation with stable exhaust gas temperatures and sufficient exhaust gas volume flow. 

Thermal oil, water or steam, depending on process requirements. 

Yes, integration into existing systems is possible. 

Since less additional fuel is required, direct CO2 emissions are significantly reduced.

This depends on the heat consumers and their operating temperatures. In many cases, a large portion of the available energy can be utilized. 

Yes, storage solutions increase flexibility and improve load balancing.